iMX End Mill Series

NEW
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Exchangeable Head End Mills

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World first!*
“Carbide(head)”+“Carbide(holder)”
Double face contact type

*According to our own research on exchangeable head end mills.

Features

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The iMX series is a revolutionary end mill system that enables efficiency, high accuracy and rigidity by combining the advantages of both solid carbide and indexable end mills.
Security and rigidity close to that of a solid type end mill because the clamping faces are all carbide.
Excellent for reduced inventory over a variety of applications due to the exchangeable head.

Highly versatile grades

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Tool life comparison when machining flat surfaces in Inconel 718

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Comparison of tool rigidity

The double face contact of the carbide head and carbide holder gives an increase in rigidity of 30%.

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Strength comparison when slot machining titanium alloy

The reliability of the screw fastening is significantly improved when compared to conventional that employ only steel fastenings. It is also able to cope with high cutting loads.

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iMXNew Line-up

EP8100 Series (EP8110 / EP8120)

The combination of the (Al,Cr,Si)N coating (newly-developed),which has a high oxidation temperature and high lubricity,together with the (Al,Ti,Si)N coating,which has better wear resistance and high adhesion,allows hardened steel with even greater strength to be maintained.

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iMX-B3FV

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iMX-B2S

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Corner radius, Taper head, Multi-flute, with coolant hole

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Taper radius end mills(Torus cutter) were conventionally used for turbine blade finishing.
iMX taper radius offers the performance equivalent to solid end mills and it can achieve lower milling cost.

Features

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Drastically reduces cutting time

Possible to process using a large pick feed (pf) when the cusp height is shortened and fixed even using the same pf.

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Chamfer Head

Features

Standardized ideal shape for different chamfer cutting regions.

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Steel Holder

Features

Series expansion of efficient steel holders

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Developed series of efficient steel holders based on a carbide holder for low cut processing when the overhang is short.

Cutting Performance

A tool life achieves at least 3 x longer compared with conventional steel holders.

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iMX-C4FD-C

Duplex corner radius head with coolant hole, 4 flute, For high feed

Features

High efficiency machining geometry

高能率加工形状

Thin chips and a long cutting edge combine to
provide both high performance and long tool life.

Vibration control geometry

振動抑制形状

Reduced cutting resistance in the radial direction
suppresses tool vibration and reduces deflection.

Cutting Performance

Tool life comparison in Cobalt-chromium alloy (φ10)

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APPLICATION EXAMPLES

The examples shown are actual applications and can differ from the recommended cutting conditions.

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MIRACLE SIGMA
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